Hot Dip Galvanized Sheet Description
Hot dip galvanizing involves a chemical reaction between molten metal and the iron substrate to create a durable alloy layer that bonds the substrate with the coating. The process begins with pickling the steel and iron components to remove any iron oxide from their surfaces. After pickling, the parts are cleaned using an aqueous solution of ammonium chloride, zinc chloride, or a mixture of both, before being immersed in the hot dip galvanizing tank.
This method offers several advantages, including a uniform coating, strong adhesion, and an extended service life. Compared to other metal protection techniques, hot dip galvanizing provides superior protection through a combination of physical barriers and electrochemical defense. The coating exhibits excellent bonding strength to the substrate, compactness, durability, and maintenance-free characteristics, making it a cost-effective solution adaptable to various shapes and sizes.
Currently, hot dip galvanized products include steel plates, steel strips, steel wires, and steel pipes, with hot dip galvanized steel plates representing a significant portion of the market.
The production process of hot galvanizing is as follows:
Mother material → degreasing → water washing → pickling → water washing → rinsing → flux solution → drying → hot galvanizing → cooling → inspection → packaging
Scope of Application
For a long time, hot-dip galvanizing process has been favored by people because of its low plating cost, excellent protection characteristics and beautiful appearance. It is widely used in automobile, construction, household appliances, chemical industry, machinery, petroleum, metallurgy, light industry, transportation, electric power, aviation and marine engineering and other fields.
Product Parameters
|
Product Name |
Hot Dip Galvanized Sheet |
|
Thickness |
0.12mm-6.00mm |
|
Width |
600mm-1500mm |
|
Length |
1m-12m, Support Customization |
|
Standard |
AISI, ASTM, DIN, JIS, GB, JIS, SUS, EN, etc. |
|
Zinc Layer |
Hot Galvanizing: 60-275g/m² |
|
Pre-galvanized: 80-275g/m² |
Chemical Composition
|
Standard |
Grade |
C |
Si |
Mn |
P |
S |
Ti |
|
Forcold Forming Chinese Standard |
DX51D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
DX52D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
|
DX53D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
|
DX54D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
|
DX56D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
|
DX57D+Z |
0.12 |
0.50 |
0.60 |
0.100 |
0.045 |
0.30 |
|
|
Forcold Forming Japanese Standard |
SGCC |
0.15 |
0.50 |
0.80 |
0.050 |
0.030 |
0.025 |
|
SGCD1 |
0.12 |
0.50 |
0.60 |
0.040 |
0.030 |
0.025 |
|
|
SGCD3 |
0.08 |
0.50 |
0.45 |
0.030 |
0.030 |
0.025 |
|
|
SGCD4 |
0.06 |
0.50 |
0.45 |
0.030 |
0.030 |
0.025 |
|
|
For Structure Japanese Standard |
SGC340 |
0.25 |
0.50 |
1.70 |
0.200 |
0.035 |
0.025 |
|
SGC400 |
0.25 |
0.50 |
1.70 |
0.200 |
0.035 |
0.150 |
|
|
SGC490 |
0.30 |
0.50 |
2.00 |
0.200 |
0.035 |
0.025 |
|
|
SGC510 |
0.30 |
0.50 |
2.50 |
0.200 |
0.035 |
0.025 |
|
|
For Structure AISI Standard |
S220GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.025 |
|
S250GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.025 |
|
|
S280GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.025 |
|
|
S320GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.025 |
|
|
S350GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.150 |
|
|
S550GD+Z |
0.20 |
0.60 |
0.70 |
0.100 |
0.045 |
0.150 |
Mechanical Properties
|
Grade |
Yield Strength MPa≥ |
Tensile Strength MPa≥ |
Elongation A%≥ |
|
DX51D Z/ZM/AZ/AM |
240-380 |
270-500 |
22 |
|
DX52D Z/ZM/AZ/AM |
140-300 |
270-420 |
26 |
|
DX53D Z/ZM/AZ/AM |
140-260 |
270-380 |
30 |
|
DX54D Z/ZM/AZ/AM |
120-220 |
260-350 |
36 |
|
S220GD Z/ZM/AM |
220 |
300 |
20 |
|
S250GD Z/ZM/AZ/AM |
250 |
330 |
19 |
|
S280GD Z/ZM/AM |
280 |
360 |
18 |
|
S300GD A/AM |
300 |
380 |
18 |
|
S320GD Z/ZM/AM |
320 |
390 |
17 |
|
S350GD Z/ZM/AZ/AM |
350 |
420 |
16 |
|
S450GD A/AM |
450 |
480 |
15 |
|
S550GD Z/ZM/AZ/AM |
550 |
550 |
- |
Galvanized Surface Selection
|
Zero Spangle |
Minimized Spangle |
Normal Spangle |
Large Spangle |
|
Use of The Environment |
Recommended Zinc Thickness |
|
Indoor Use |
Z10 or Z12 (100g/㎡or 120g/㎡) |
|
Suburbs |
Z20 and Painting (200g/㎡) |
|
Urban or Industrial Area |
Z27 (270g/㎡) or G90 (US Standard) and painted |
|
Coastal Area |
Thicker than Z27 (270g/㎡) or G90 (US Standard) and painted |
|
Punch or Deep Drawing Application |
Thicker than Z27 (270grams/㎡) or G90 (US Standard) avoid coating peeling after stamping |
|
Surface Treatment Type |
Code |
Features |
|
Chromic Acid Treatment |
C |
Good corrosion resistance, suitable for bare state |
|
Chromic Acid Treatment+Oiling |
S |
Good corrosion resistance |
|
Phosphoric Acid Treatment (Including Sealing Treatment) |
P |
Have a certain corrosion resistance, good paint performance |
|
Phosphoric Acid Treatment (Including Sealing Treatment)+Oiling |
Q |
Has a certain corrosion resistance, good paint performance, prevent rust during transportation and storage |
|
Phosphoric Acid Treatment (Excluding Sealing Treatment) |
T |
Have a certain corrosion resistance, good paint performance |
|
Phosphoric Acid Treatment (Excluding Sealing Treatment)+Oiling |
V |
Has a certain corrosion resistance, good paint performance, and prevent rust |
|
Oiling |
O |
Prevent rust during transportation and storage |
|
No Treatment |
M |
Suitable for immediate painting |
Material Comparison
|
Chinese Standard |
Japan Standard |
European Standard |
|
DX51D Z/DC51D Z (CR) |
SGCC |
DX51D Z |
|
DX52D Z/DC52D Z |
SGCD1 |
DX52D With |
|
DX53D Z/DC53D Z/DX54D Z/DC54D Z |
SGCD2/SGCD3 |
DX53D Z/DX54D Z |
|
S220/250/280/320/350/550GD Z |
SGC340/400/440/490/570 |
S220/250/280/320/350GD Z |
|
DX51D Z/DD51D Z (HR) |
SGHC |
DX51D Z |